- - Conceptualization and ideation
- - System modeling and optimization
- - Analysis and simulation
- - Design of experiments
- - Data analysis and automation
ABOUT
I'm Sean Casey, a mechanical engineer with 12+ years of industry experience in clean energy
technologies and the founder of Energy Scale.
Energy Scale provides product design and engineering services with unique expertise
in energy storage and electrochemical product design. From prototype, to
product
launch and commercialization, Energy Scale offers support at any stage of the product
lifecycle.
Let's collaborate to drive your project forward.
SERVICES
A range of services for all stages of the product lifecycle from ideation to commercialization.
CAD DESIGN AND DRAFTING
Turn ideas into 3D models and drawings. Expert at applying GD&T ASME Y14.5 and analyzing tolerance stacks.
FEA and CFD
Analyze designs using 3D simulation software such as ANSYS mechanical, Fluent, and OpenFOAM.
ELECTROCHEMICAL AND ENERGY STORAGE
Design of electrochemical systems from reactors and cell design to balance of plant integration. From lab scale prototyping and test stands to commercial product design.
INJECTION MOLDING DESIGN
Convert parts from high-cost CNC machining to low-cost injection molding. Consolidate multiple parts into one. Improve assembly using design features such as snap fits and inserts.
SYSTEM MODELING
Optimize systems and reduce cost through system modeling and trade-off studies. Multiphysics models that can give unique design insights.
COST REDUCTION
Design simplification and system redesign for low-cost manufacturing and assembly.